Showing posts with label Teardowns. Show all posts
Showing posts with label Teardowns. Show all posts

Sunday, January 25, 2015

Teardown highlights from iFixit 2015

Part of the homework this weekend is to read some teardowns at iFixit and send me an email with a link to your favorite one, with a short explanation of why it's your favorite. Here are the replies that I've received so far:
  • Pebble Smartwatch
  • I liked the teardown of the Pebble smartwatch. It was cool to see how much they packed into such a small space, especially with a large portion of it being the battery (which was only 130 mAh, but supposedly able to last a whole week). The craziest thing was that the screen had to be pried off and ended up being destroyed in the process. This was because in this version of the watch (the Kickstarter version), everything was held tightly together with adhesives. Newer versions utilize screws and are supposed to be more easily serviceable.
  • iPhone 1 and iPhone 6
  • Comparing and contrasting the original iPhone with the latest version was actually pretty interesting. It was crazy to see how much some of the components stayed the same and how much others had changed. Although the iPhone 6 is jam packed with more features and components to go with these features, it was quite a bit more organized, as all the components were smaller. I think the main reason that this was possible was because the antenna and logic board had shrunk considerably. I wonder if that’s due to new technology or better sourcing of components?
  • Tracking Device
  • I thought the tracking device looked like something that could be interesting to take apart. I mean, that’s what you do when you find FBI super-secret spy gadgets on your car. The tracker looked a lot bigger than I was expecting, and I was hoping for some military-grade stuff (…there is some mil spec velcro-ing going on though). Some cool parts of the teardown are the huge magnets, and the battery that’s supposed to last 10-20 years. I like that the screws were coated in thread lock to keep people from doing teardowns, and that the FBI was hand-soldering the board components. I also appreciated step 10 about the FBI finding you if you find their tracking device.
  • Amazon Echo
  • Echo is all about audio (both input and output), and the components inside reflect that. Amazon advertises the omnidirectional microphone on Echo strongly, and those are found at the top of the device. 6 microphones ring the perimeter of Echo, and one sits in the center. This purportedly allows Alexa to hear you no matter where you are in a room. These microphones may be Amazon-custom, as the part number doesn't appear anywhere else on the internet except in reference to the Echo. Many of the other components are specialized towards audio as well, including an audio codec, an amplifier, a digital media processor and a regulator. (Interestingly, all of the above were TI components.) The remaining components include a wifi/BT chip, flash memory, RAM, and a general processor.
  • FitBit Flex
  • I really enjoyed this teardown because I personally own this device and have thought many times about how to actually open and get into the device. Seeing that the way that iFixit approached this issue was using a saw was quite amusing. I was surprised by seeing that only half of the small device was taken up by a battery while with personal experience, the battery lasts about a week. It is crazy to see that the device was able to pack so much stuff into such little space.
  • Dell Latitude D620
  • I thought it would be cool to see a teardown of a Dell Latitude, because that is the type of laptop we are given as Olin students. Right off the bat, I was kind of surprised by how the author approached the problem. Instead of attacking the screws in the back of the laptop, he pried the nameplate off from the keyboard, and then lifted the keyboard. I also didn't fully understand everything about how the insides of a computer work, so it was cool to learn about how the CMOS battery keeps time even when power isn't supplied. I was also surprised to see how messy some of the thermal paste heat sinking was, because everything else fit together very elegantly. The teardown process was very delicate, to the point that loosening a screw too much can damage the logic board of the computer. For a lot of the teardowns I read, the process has to go perfectly for there to be any chance of reassembling the device again.
  • Occulus Rift VF Development Kit
  • Earlier this semester I was asked questions about the workings of this headset. Seeing the teardown, I was able to actually visualize the connections between the screen, speakers, camera modules, and housings in a way I couldn’t the day of those questions. If I could go back and do it again, I would have looked for something like this as preparation, but as they say, hindsight is 20/20. Another aspect I really appreciated was seeing the ease with which boards could be removed and parts could be identified. It seems to me like this represents a pretty decent way of doing a visual/digital project where you’re more likely to suffer with ribbon cables and wiley wires.
  • Blendtec Total Blender
  • My favorite teardown was the Blendtec Total Blender. Partly due to their hilarious videos but also because it wasn’t another microprocessor wrapper. Most of the tear downs of modern electronics are basically computers (which I have some experience assembling and disassembling) with a few extra components. The most impressive portion of the blender was of course the giant motor, but also the sensors that are required to maintain the motor and keep users safe. I hope by the end of the semester I can comment more on the electronic design.
  • FitBit Flex
  • I chose the Fitbit Flex because I have been interested in wearable devices for a while, and I thought it was quite interesting to see what was going on inside of one. I was surprised by how much of the interior was taken up by the vibrator, considering I had originally assumed that there would be more space required for the various components that take measurements from our body. It was also unfortunate that it was so destroyed in the process.
  • Nintendo Wii U
  • The Wii U is interesting because it has both a main station and a complex controller that have to communicate with one another with minimal lag time. The main console is impressively small and has interesting ways to fit the heat sink in the small space. The controller is even more interesting since the circuit board has to take in several inputs (including analog sticks, buttons, and even a large touch screen) which are ergonomically organized.
  • Steam Machine
  • Most of the components are off-the-shelf making them easy to upgrade. The controller has a microcontroller that can handle the user’s configured functions of the several buttons. Not only does the box contain the standard video card, hard drive, CPU cooler and power supply, but it also is prepped for another hard drive to store games on. It already contains an impressive 1 TB platter drive common in laptops, in addition to an 8 GB SSD. Unsurprisingly, the heatsink fan is huge, 80 mm, but surprisingly quiet. The on button on the console is quite large. It was surprising how much space was taken up by LED’s just to illuminate the circumference of the button but I guess this device is not built to be very compact. This device is built to be highly modular, high speed processing and have a lot of memory.
  • Nexus 7
  • My favorite teardown was of the Nexus 7. I've had to remove the back cover of my Nexus 7 several times to repair the speakers and headphone jack, but left the other components largely untouched. It was interesting to see more of what was under the battery. I found the L shape of the motherboard particularly interesting because I had always assumed that it was rectangular. It's also amazing to me how densely packed some portions of the motherboard appear to be.
  • Chromecast
  • I elected to review the Chromecast because my hall elected to buy one last semester for our communal television. Compared to a lot of teardowns that I read, this one had the most fun banter: the writers commented on how the model number, H2G2 - 42, is a reference to Hitchhiker's Guide to the Galaxy. I also thought it was interesting how they did not provide solutions for fixing the Chromecast (presumably because it is effectively impossible to repair). The teardown revealed a relatively large heat sink, but didn't explain which components would get hot. I hope by the end of EE Proto I can come back and figure it out myself.
  • Nintendo 3DS
  • What I found most surprising is how easy it is to take apart (relatively speaking) Usually Nintendo products, or game consoles in particular, are items that you'd figure are not meant to be easily repaired. But, the 3DS seems to have a ton of just simple screws, and only requires a bit of heat. Compare to some of the other consoles, and you'd be in for something much more involved. I also enjoy seeing how many cameras are employed to take the 3D pictures. As a proud owner of a few 3DS's myself, I get such a simple joy out of taking 3D pictures, and being able to tuck 4 cameras in is pretty great. Plus, it takes some pretty cool pictures.
  • Kindle Voyage
  • I had never before thought about what went into the making of an E-reader since its display is so reminiscent of newspaper ink. Aside from the humor and gadgets (a plastic card) used in this teardown, which I found delightful, I really loved learning about the multitude of sensors and ICs in this package. The PagePress force sensor reacts to an increase in pressure to trigger a page turn which is activated in tandem with a piezo haptic vibrator. IC packages streamline memory, power management, and wireless connection among additional functions. Best of all, e-paper still maintains its display even after batteries are removed!
  • PlayStation 3 Slim
  • Nest Thermostat
  • Canon PowerShot S500
  • Google Glass
  • I selected Google Glass because my friends bought one last month and I'm amazed by its powerful features. Users can take pictures, surf Internet and send message by just blinking their eyes a couple of times. I’m curious about how engineers manage to consolidate camera, smartphone, signal processing techniques and wireless transmissions into such a small volume. I thought it would be cool to see a teardown of the Google Glass and I’m eager to know the latest technologies that being used in this amazing gadget.

Thursday, January 22, 2015

Gear Teardowns

Assignment for Monday, January 26:
  1. Get a toolkit (if you don't already have one).
  2. Read Chapters 1 and 2 in "Troubleshooting Analog Circuits" by Bob Pease.
  3. Discuss the autopsy/teardown candidates with your lab partner (see exhibits A through Z in the administrative handout).
  4. Review the some teardowns at iFixit and send me an email with a link to your favorite one, with a short explanation of why it's your favorite. Be sure to venture beyond the lists of "Recent" and "Popular". For some examples, see
  5. Watch the following video (a teardown of an Anritsu spectrum analyzer from Mike's Electric Stuff; see his YouTube channel for more videos).


Good stuff.

Monday, January 27, 2014

Teardown highlights from iFixit

Part of the homework this weekend is to read some teardowns at iFixit (each student was assigned 12 to read) and send me an email with a link to your favorite one, with a short explanation of why it's your favorite. Here are the replies that I've received so far:
  • Nvidia Shield and iPod Touch 5th Generation 16 GB
  • No one is going to buy the Nvidia Shield. But, the teardown is interesting as an example of the intersection of mechanical and electrical design. (The joystick potentiometers are surprisingly cool.) It's also a fairly complicated teardown, and an example of taking things apart in a reasonably reversible way. Also it has fire.

    Very few people are going to buy the 16GB iPod Touch. But, there are some fairly clever techniques used in the teardown. It also shows the power of teardowns as an analysis tool, finding the changes between this and the previous iPod model.
  • AirPort Extreme A1521
  • Apple products are well-designed in a way which allows you to easily forget that there are even insides, so it was kind of nifty to break into this aesthetically beautiful fortress. In particular, any engineer reading this is likely floored at how much empty space they left – why would they bother leaving several inches between the ports and the fan? It’s a nice lesson in aesthetic design: not everything has to be built for efficiency, and it’s okay to let the non-engineers make things pretty.
  • 2012 MacBook Air
  • Very impressive device. A neat feature is the "asymmetrical fan" that has different fan blade lengths in order to disperse sounds over a wide range of frequencies, reducing fan noise. Visually, the interior was very clean and crisp; most components, including the battery and PCB's were black. However, in classic Apple fashion, the 2012 MacBook Air was riddled with proprietary components, including pentalobe screws on the case in order to keep the casual observer's curiosity at bay.
  • Nikon D600
  • I had never previously thought about the complexity of such an opto-electronic device and could not have imagined how complex and densely packed the device is. Step 15 reveals the absurd number of EMI shields and other busses that are crammed into the case. You wonder what all those bits of metal could possibly be for until you see in steps 19 and 22 how boards and different ICs are carefully scattered across every surface of the exposed camera frame. It was neat to see the 24MP image sensor exposed, and Chipworks has some more details and SEM images of its design.
  • Pebble
  • The teardown of the Pebble E-Paper watch was pretty fascinating. The watch does not have any exterior screws, so the needed to pry the screen off of the front of the watch. They were actually unable to get the screen off without breaking it due to the amount of adhesive used in the design, which makes me wonder if this was an intentional decision to keep tinkerers out, or if it is just a result of being the first design they were able to come up with via their Kickstarter funds/timeline. Other than that, it was just a very thorough analysis which showed how compact of a design it is and identified all of the major ICs.
  • Xbox One Kinect
  • The Xbox Kinect is a really interesting piece of technology. Of course, it has a lot of neat signal processing going on, but the really interesting part is the sensor suite. This particular teardown actually focuses more on the IR blaster and camera assemblies since these are the functions that make the Kinect function. As the teardown points out, these assemblies are very sensitive and taking them apart was about "like a game of Operation." I find this to be a pretty bold move by Microsoft, considering that the purpose of this product is for people to jump around and swing their arms every which way. Not just do they need to worry about damage due to customer abuse, but I would imagine they also needed to develop a very specific and accurate assembly procedure to forego any damage during production.
  • Samsung Galaxy Note 10.1
  • I though the Galaxy Note 10.1 teardown was very interesting from both a mechanical and hardware standpoint. By reading the teardown, it is very apparent that the Samsung engineers designed the Note so that parts can be easily removed and taken apart. Unlike most electronics that are held together mainly by adhesives and press fits, the engineers at Samsung took the time to design the Note around screws and snaps. Similar the LCD screen can actually be removed from the glass unlike most devices. Therefore if the screen cracks, instead of replacing both the screen and the LCD display, just the screen has to be replaced. A cool feature about the hardware was that the EMI shielding (which are easily removed by screws) also serve as the Note’s heat sinks.
  • Keithley 199 Scanner Multimeter
  • I like it because, unlike the variety of modern phones or simple devices included in my section, this teardown really goes into details on components and what can be fixed. Additionally, it has some real depth that the modern devices just can't match which makes the actual dissembly much more interesting.
  • Orange
  • Just kidding.
  • HTC One
  • A few years ago I ended up repairing a few iPhone 3G's and 3GS and remember the difficulties with doing it. I thought it was interesting to see how much more difficult it's become since then to repair these things, to the point where the HTC One essentially has to be broken to even get inside of it. Beyond the continuing of this accessibility trend, it's always fascinating to see how much the cram into so little space and techniques I didn't know about to help with that, like copper shielding on almost all of the components for heat dissipation and grounding.
  • Nexus Q
  • My favorite teardown was of the Nexus Q, a strange failed hardware project of Google's. The guide was well written with a healthy dose of humor. The writer took the time to identify ICs and speculate on their significance. There were small interesting factoids included along the way, such as the country of origin of various parts. I also thought the geometry of the device itself was interesting. The casing is a sphere. The board layout had to be done in a way such that big components jutting out perpendicularly (like capacitors) were placed in the center, so that the whole thing could be sandwiched together between two shells.
  • Apple A7
  • At the very heart of the iPhone5 is its A7 processor, and this teardown stripped away another black box to see the silicon itself. The nature of the teardown for a teeny-tiny chip meant that all the heavy lifting had to be done with in lab rather than a work bench. The nanometer scale that the transistors had to be measured on gave a new gravity to this impressive device. The ability to cram so many functions into such a tiny space is truly astounding.
  • Macintosh 128K
  • The engineering of the Macintosh 128k is interesting because most of the pieces are slid together and held together with screws, so taking it apart is not very difficult. It is also an interesting tear down because it shows how technology has progressed in 30 years. The logic board is cool because there are no surface mounts, there are only through holes making it look very different than the boards we see today. I thought that the fact that the buttons of the keyboard were soldered directly to the board is funny because in current keyboards, the keys just pop off, and I think it’s just an advancement that I don’t really think about but is pretty important.
  • Compaq iPaq Pocket PC 3765
  • The Compaq iPaq Pocket PC 3765 is interesting to me because it was one of the few popular hand-held personal assistants that existed before smart phones combined their capability with cell phone service. I surprised by how easy the device was to take apart. Just a few screws in back and some snapping mechanisms hold the casing in place. They point out that though the company responsible for the product is Compac, both the processor and the control board are branded with HTC. I think that's particularly interesting since HTC makes so many smart phones now.
  • iPad mini Wi-Fi
  • The iPad mini teardown is interesting as Apple products are notorious for being designed to make it hard to open. The number of hidden screws and screws smaller than those in an iPhone 5It still surprises me how extensively glue is used to hold products together. Steve Jobs himself has mentioned that we "don't like to think of our products as glued together". The commentary on the choices for certain parts also make for an interesting read. The commentary on the design decisions like soldering the Lightning connector, or having the front glass and LCD assemblies separate, and how these decisions affect reparability gives me insights on to the implications of such decisions when building electronics. It is also cool to see that touchscreen still function after being taken off. Kind of like the electronic equivalent of a limb still moving after being detached.

Thursday, January 23, 2014

Gear teardowns

Assignment for Monday:
  1. Get a toolkit (if you don't already have one).
  2. Read Chapters 1 and 2 in "Troubleshooting Analog Circuits" by Bob Pease.
  3. Discuss the autopsy/teardown candidates with your lab partner (see exhibits A through Z in the administrative handout).
  4. Review the assigned teardowns at iFixit and send me an email with a link to your favorite one, with a short explanation of why it's your favorite. For example explanations, see last year's favorites.
  5. Watch the following video (a teardown of an Anritsu spectrum analyzer from Mike's Electric Stuff; see his YouTube channel for more videos).


Good stuff.

Sunday, January 27, 2013

Don't be a knucklehead

While working on your gear teardowns, don't be a knucklehead.


Some would-be cowboy repairman decided that this oscilloscope was held together with plastic snaps, and tried to open it with brute force and a screwdriver. In addition to scarring the case, he broke the handle hub in half.


A Google search for "TDS3012B service manual" quickly finds a PDF of the service manual, which includes this diagram. By pulling the metal pin, the handle comes off and the case of the oscilloscope opens easily. When in doubt, ask for help!

Saturday, January 26, 2013

Teardown highlights from iFixit

Part of the homework this weekend is to read some teardowns at iFixit (each student was assigned 12 to read) and send me an email with a link to your favorite one, with a short explanation of why it's your favorite. Here are the replies that I've received so far:
  • PlayStation Move
  • Cool application of COTS parts (microcontroller used instead of an ASIC,) 5050 RGB LED (my favorite LED package,) magnetometer, gyro, nice battery form-factor, slightly nontrivial mechanical system, with a robust-looking vibrating motor.
  • Mac Pro Early 2009
  • My favorite was the anti-teardown of an early 2009 mac pro. I took apart a similar mac product and the insides, while a huge pain in the butt to remove, were elegant. I think in some cases it was meant to be run without the side panel on, since there was a big plastic window piece underneath it to keep the airflow going through the right way. There were a lot of tricky parts in that computer, like a big, flat, custom PSU (300W or so) that was integrated with the bottom of the case, and fans that could snap in and out of bays. Cool piece of hardware.
  • PlayStation Vita
  • Step 21 of the disassembly of a PS Vita clearly explains how to remove the front panel from the frame: (1) Pre-heat oven to 200 F. (2) Place PS Vita front panel assembly in the oven and set timer for 10 minutes. (3) Remove the PS Vita from the oven and carefully peel the plastic off the front case using several guitar picks. Watch out -- it's hot! The best part is that the author/photographer didn't even bother removing all the bread crumbs from the bottom of his oven before taking a super high-resolution image of the baking Vita.
  • Boxee Box
  • Cool half-sunken-cube form factor, I guess... Actually a real neat form factor and cool innards. I love the triangular power board and using both sides of the remote is very clever.
  • Power Mac G4 Cube
  • It's pretty neat that this mac you take apart by just pulling out the guts like this, the handle pops out like a suitcase handle or something. It's got a unique hardware layout. It seems more robust since you're handling a cube not a flat piece but that could be a case of deceptive looks. It's not actively cooled which is weird; the processor has little breathing room and is up right up against a wall of plastic.
  • PlayStation 3 Slim versus Nintendo Wii
  • I was very much struck at the difference between the PS3 Slim and the Wii. While the PS3 looked like it was actually meant at some point to be serviceable, it looked like Nintendo would just give you another console for the effort it took to take apart - there are small black plastic trims everywhere and screws of varying lengths. Another really telling difference in these two designs were the case fan sizes - compare Sony's massive fan and the Wii's tiny one. I suppose this speaks to the processing power of the respective platforms.

    In general, I appreciated the Sony design. Other than having on it a 'Reality Synthesizer' chip, I thought the layout of the RAM cells was interesting. Since they were using two chips, they made one layout and mirrored it for the second chip. That gave a pretty pattern and also enforced uniformity between the two cells. This picture also has a wide variety of more complicated trace styles in one picture: differential pairs, length matched single-ended traces (the squiggled traces in between the differential pairs a little bit south of the chips), and small power plane areas. I am interested in the fact that the length matched traces seem to come out of vias in between the chips with one trace length, travel for a bit, then widen when entering an area filled with a surrounding ground plane. I would not be surprised if this were to maintain a fifty ohm impedance throughout the traces.
  • Blendtec Total Blender
  • This is the "Will it Blend?" blender, and in addition to being massively powerful (1560W base edition) it includes a bunch of interesting sensors to keep it safe. For example, it has a speed sensor that uses inductive pickup to tell how fast the shaft is spinning, which then sends data to the microprocessor so that if the blade stops spinning it can send pulses to the motor to try to get past the obstruction. Also the logic board has the LCD screen on its reverse, so the blender doesn't need to have another circuit board. For the more mechanically inclined, this teardown also includes some awesome pictures of the beefy blender motor and a weld that is "just plain beautiful" on the stator frame.
  • Starbucks Barista
  • Although this device has very little circuitry, I found some of the electronics particularly interesting. The Barista, a coffee brewing machine, pumps water between reservoirs using a "solenoid-style" action. Basically, an iron core in the pump is actuated to create a pressure difference that causes water to travel through the pump. The cool thing is that this is done without any components besides an activation switch; the iron core oscillates when AC is applied. I figure this is somewhat typical of consumer product design, where lowering cost is a paramount priority.
  • Nook Simple Touch with Glowlight
  • My favorite teardown was that of the Nook Simple Touch with Glowlight. My first reason for choosing this teardown is that it shows an interesting combination of technologies: most of the ICs are leadless (the state of the art), being QFN and (120 ball micro-) BGA, yet it still uses some oldschool 7400-series logic in the form of a '4067 analog switch. It also shows the state of consumer electronics with its tiny (0603?) passive components.

    However, by far the coolest aspect of the teardown is the explanation of the backlighting system: the Nook has a diffraction grating integrated into its glass screen, allowing a single array of LEDs along one side of the screen to illuminate all of it! This is a really interesting approach to backlighting, and shows the ingenuity of its engineers.
  • Apple A4
  • I've never seen the insides of a processor, and the pictures they took with x-ray and high powered optical microscopes were awesome. In step 6 there's an image of a cross section of the A4 package which shows the actual processor in the middle and the RAM on both sides. It's pretty cool that Apple took these lengths to optimize their hardware.
  • MacBook Pro 15" Unibody Mid 2010
  • The Macbook Pro has some cool geometry to its PCB (round cutouts) that allows two fans and heatsinks to be set into the board. I saw this style in a few teardowns. Unlike some of the smaller boards that I saw that grouped like sized components, the large chips on this board were fairly spread out, with smaller components mixed between them. This layout doesn't seem optimal for compactness, but it must be designed for wire routing. It is also interesting how they had to combine larger, heavier wired components like the fans with tiny components on the board. I wonder if they run into issues soldering the large components while some of the smaller, more fragile ones are so near.
  • Canon PowerShot S400
  • I'd never really thought about what's inside a camera as much as iPads, phones, or other teardown subjects. This particular camera is very repairable, as everything is mostly attached by screws and ribbon cables. The coolest part of the teardown is the flexible circuitry in addition to the PCB, which allows the camera to be fairly thin. The flexible circuits wrap around the circular lens to connect different parts of the camera.
  • iPhone 5
  • I have to congratulate Apple if just for the sheer number of components that they manage to fit onto this board. I've taken apart several iPhones in the past along with iPads and macs and the iPhone 5's design gives me some hope that they're going for more repairable construction technique instead of using more glue. Also in reading though the breakdown it's amazing how many tiny screws are in this phone.
  • Motorola Droid RAZR
  • Between the forest of EMI shields, diamond-cut aluminum chassis, and leopard print on the camera’s ribbon cable, it's hard to pick a favorite part of the Droid RAZR. Cell phones are a great example of the need for EMI shields, which I previously didn’t care to think about much. This particular cell phone is so thin which necessitates absolutely beautiful board layout and design as well as crazy precise (diamond-cut) mechanical components. Aside from that, as I was geeking out about the camera hardware, I saw the leopard print ribbon cable. It reminded me of the rainbow spectrum board we saw in class.
  • PlayStation 3
  • I was impressed by how knowledgeable the author of this teardown is. The instructions are the clearest of the teardowns that I read and are very detailed. In addition to simply mentioning which screws to undo or what to pry up, the author describes in what direction forces should be applied and what cables or other parts to be aware/careful of. It was interesting that each part was referred to by name, so you could see all of the components that made up the PS3 and how they connected together.
  • MacBook Air 13" Mid 2012
  • As you can see, the new MagSafe 2 connector (bottom) is much thinner and wider than its predecessor. This is pretty significant, because the thickness of Apple's devices seems to be limited only by the size of their ports. Imagine how thin of a device they could make if all communication and charging were done wirelessly… The wider gaps in the fan blades are around 3.6 mm, while the narrower ones are approximately 2.8 mm. If you're not familiar with all the hype, the "asymmetrical" design of the fan blades is supposed to disperse sound across a wide range of frequencies, rather than just one, making fan noise "hardly perceivable." In order to save weight in the MacBook Air, there is no protective front glass covering the LCD like there is on the MacBook Pro.
  • Samsung Galaxy Nexus
  • Given the aesthetics and extremely smooth and shaped exteriors of many modern touch phones, it was pretty interesting to see how a Galaxy Nexus disassembles. Some of the coolest parts of the teardown were the NFC (near-field communication) traces built into the back of the battery, and the modularity of most of the critical components. The motherboard came assembled in several different pieces all connected via ribbons, and almost all discrete components (speakers, cameras) were removable and replaceable with miniature connectors onto the motherboard(s). I was pretty surprised as well at the variety of chips and controllers included in the electronics of the phone. Many of the features that set this amazing phone apart from others, such as smooth touch screen response and high definition video, were implemented via discrete hardware instead of software processing. Just like a desktop computer, it had separate graphics processing and hardware for processing the different functions of the phone.
  • iMac Intel 27" EMC 2309 and 2374
  • The 27" iMac teardown had a few interesting teardown methods and contained a lot of interesting design decisions. The author had to use two suction cups to take off the front screen and get access to the computer internals behind. The design for the heat dissipation was interesting in that the CPU and GPU are separated with individual heat sinks that dissipate to opposite sides of the computer. They also included six temperature sensors and three fans for heat dissipation. An interesting design decision is the choice of an all-aluminum enclosure. This does not provide good wifi reception, so there is an antenna placed behind the Apple logo because it is the only plastic in the enclosure.
  • iPad 4
  • The most interesting teardown I read was of the iPad 4. I found this one to be particularly interesting because of both the spacial limitations of the product, and the aesthetics of the internal components. It seems that the iPad 4 is mostly a battery. While that's not all that surprising to me, I was impressed by the size of the circuit board. It looks like all of the non peripheral electronic components are on one small rectangular board. Because of the resolution of the screen and the speed of the processor, it is pretty amazing that that such a small board is controlling the entire device. As for the aesthetics, all the PCBs are a uniform color, and it seems like Apple tried to use all straight lines, while avoiding sharp corners on the device's components. I don't know if I would call it "beautiful," but someone clearly worked very hard to make everything visually appealing.

Friday, January 25, 2013

Toolkit

Good tools don't have to be expensive (see footnote). Home-improvement stores often have sets of cheap tools near the cash registers (in the "impulse buy" section). You can outfit yourself with a reasonable tool kit for $50 (you could do worse). You'll want to get screwdrivers, large and small, with a wide variety of bits, such as slotted, phillips, torx, hex, square, nut drivers, etc. Also, get some pliers, wire cutters, and wrenches.


Start with a tool box or tool bag to carry everything. This one was $10.


Six-piece set of small pliers and wire cutters ($10) and a seven-piece mini-screwdriver set ($3).


Sixty-nine-piece screwdriver set, which includes slotted bits, phillips bits, torx bits, hex bits, square bits, a socket set, and more mini-screwdrivers ($10).


Eight-piece large plier set ($10) and "home" tool set (including imperial hex keys and metric hex keys, $7). The hammer is important for Widlarizing.


Handheld meter with voltage, amperage, resistance, capacitance, frequency, temperature, and transistor hFE ($40) and a better LCR meter ($200). A voltmeter should be considered a required accessory (you can spend from $5 to $500, but there is some reasonably good stuff around $50). An LCR meter is optional (useful, but potentially pricey).


This handheld meter was on sale for $41 and came with a selection of cables and probe tips.


The "Pro Tech Toolkit" from iFixit is a little spendy ($60), but it includes a nice selection of odd and strange screwdriver bits, tweezers, metal prying tools, plastic prying tools, and other tools for poking, prodding, opening, measuring, and grabbing stuff.


Paper towels, shop towels, and disinfecting wipes. Seriously. If you're going to be dumpster diving, thrift-store shopping, and then doing a lot of gear autopsies, eventually you're going to want some. Several years ago, I taught a course at Olin College on Instrumentation. A friend of mine gave a guest lecture on reverse engineering the sensors and actuators in inkjet printers (she had previously worked for a company that designed custom chipsets for all-in-one printer-scanner-fax machines, and she had to document the behavior of the print engines). After the lecture, teams of students disassembled a half-dozen inkjet printers that I had collected from yard sales, thrift stores, and transfer stations. The students were supposed to find all of the motors, sensors, and other key components inside the printers. One team of students found a dead mouse.



Footnote: There is an argument to be made for buying high-quality tools, but I'm not the person to make it. Unfortunately, my history is that I lose tools before I break them, so the investment isn't worth it to me. (This effect is mostly due to bad habits, such as not putting all my tools away when I'm done with them, but I am trying to get better.) I do have nice laboratory equipment that generally stays put, such as oscilloscopes, waveform generators, signal analyzers, soldering irons, and a vacuum desoldering station.

Thursday, January 24, 2013

Gear teardowns

Assignment for Monday:
  1. Read Chapters 1 and 2 in "Troubleshooting Analog Circuits" by Bob Pease.
  2. Get a toolkit (if you don't have one).
  3. Discuss the autopsy/teardown candidates with your lab partner.
  4. Review the assigned teardowns at iFixit and send me an email with a link to your favorite one, with a short explanation of why it's your favorite.
  5. Watch the following video (a teardown of an Anritsu spectrum analyzer from Mike's Electric Stuff; see his YouTube channel for more videos).


Good stuff.